Cast-in Rail Shoulder in Railway Fastening System

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Product Description

Basic Information

Model NO.
Rail shoulder
Type
Shoulder
Transport Package
Cartons, Woven-Bags or Gunny-Bags in Wooden Cases
Origin
China
HS Code
7318150000
Production Capacity
20000PCS/Day

Product Description

Rail shoulder is cast in the concrete rail ties to fix the elastic rail clips. There are two types of rail shoulders available, the cast-in shoulder and the weld-on shoulder, both of which are used for the fixing of elastic rail clips. The casting shoulders as the embedded part of the rail way fastening system are pressed in concrete sleeper and work together with the E clip to fasten the rail.
Application UIC54 UIC60 115RE, 50kg, 60kg, BS80lbs, BS100lbs, etc.
Material Grade QT500-7 QT450-10 QT400-15
Standard GB 1348-88 GB 1348-88 GB 1348-89
Tensile Strength ≥500 Mpa ≥450 Mpa ≥400 Mpa
Hardness 170~230HB 160~210HB 130~180HB

Types of Rail Shoulder

The Rail shoulder is a semi-embedded part cast in concrete rail ties to fix the elastic rail clip to the base plate. There are two common types of rail shoulders available: Cast-in Shoulder and Weld-on Shoulder.

Cast-in Rail Shoulder

Cast in shoulders are made from iron casting, following standards such as GB/T 1348-1988, NF EN 1563, ISO1038, DIN 1693, JIS G5502, KS D 4302, GOST 7293, or BS EN 1563.
Material Tensile Strength (Mpa) Yield Strength (Mpa) Elongation (%)
QT400-15 (GGG40) 400 250 15
QT450-10 (GGG45) 450 310 10
QT500-7 (GGG50) 500 320 7

Weld-on Rail Shoulder

Weld-on shoulders are used where the shoulder is welded on flat steel plates instead of standard tie plates. These are produced via hot forging and fabricated according to AREA standards. They are particularly cost-effective for switch and crossing layouts where vertical rail geometry is employed.

Frequently Asked Questions

What is the main function of a rail shoulder?
The rail shoulder is used to fix elastic rail clips to the base plate or concrete ties, ensuring the rail remains securely fastened within the railway system.
What is the difference between cast-in and weld-on shoulders?
Cast-in shoulders are embedded directly into concrete sleepers during casting, while weld-on shoulders are welded onto steel plates or sleepers, offering flexibility for switch and crossing layouts.
Which materials are commonly used for rail shoulders?
Common materials include ductile iron grades such as QT400-15, QT450-10, and QT500-7, as well as low or medium carbon steel for forged weld-on types.
What standards do your rail shoulders comply with?
Our products meet various international standards including GB/T 1348, ISO1038, DIN 1693, JIS G5502, and BS EN 1563.
Can weld-on shoulders be used for specific custom designs?
Yes, the ability to weld them in specific positions makes them highly useful and cost-effective for custom switch layouts and vertical rail geometry.
What is the typical production capacity for these components?
The production facility has a capacity of approximately 20,000 pieces per day to meet large-scale infrastructure demands.

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